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This Blog Deals with how to do things I wish I knew when I became an Artist!
After I made the mobile stand and firing shelf for my Caldera kiln the next step was to pull some glass. Here are some notes on my first firing.
I fabricated a cold rolled steel bottom that was 6 x 6 with a 1 and 1/4 inch hole in the center. Next I cut a piece of kiln fiber paper 1/8 inch thick to the size of the steel base. Wear a mask.
  
Next I cut 48 sheets of glass 5 x 5 to fit in square stainless steel kiln box
Glass Melting Vessel Round 5x5 inchs
$40.00
5 inch by 5 inch round melting vessel for forming murrine.
Glass Melting Vessel 5x5 Square with reinforced corners
$40.00
Glass Melting Vessel 5x5 Square with reinforced corners for murrine
Filled up the fusing boxwith glass. A Lesson learned.. Measure the first piece of glass cut to make sure it fits into the fusing vessel before you cut them all. Had a joy trimming them all to fit . Lesson learned. Thankful for a flat lap..made it easy to trim smidge off pieces. I recorded the pattern I choose on a log sheet I made on excel. . I recorded the number of sheet and the color used. I only had 2 sheets of black in the entire pot. A little black goes a long way. I have added a link to download the sheet if you need one.
1/2 inch Kiln posts placed on the firing shelf. Placed some marks on shelf so that I could center the full box of glass correctly inside the kiln.
Placed the kiln on the shelf and then full firebox of glass on steel shelf into the kiln. Made sure to keep the kiln box away from thermocouple.
Next the lid went on and I fired up the kiln
I used a heavy duty extension cord with 12g wire to plug in the kiln. A must acording to Kiln instructions.
 
Fired the kiln afap to 1450 and then held for 1 hour then afap to 1650 until done.
tUsed carbon fiber and kevlar welding mats to protect the cork floor in my studio from glass falling on floor . Worked perfectly as I had a couple of pieces of glass then hit the floor with no issue. You can see the set up I used with annealing kiln next to caldera. The black blanket protect to 1800 degrees. The kevlar to 1200 degrees.
    
Next we pulled some murrini
I had a fun and exciting day with friends . Thanks to Elizabeth, Jan, and Bob for sharing in the fun of the first firing. We used a sponge 9 1/2 inch forceps to pull glass and then cut with it from the kiln with a pair of hot glass scissors. Transferred glass to kiln with long needle nosed pliers. Toward the end of the firing we got hollow tubes. Pulled stringers until they got to thin so we turned the kiln off . I am the one with gloves in the pictures.
     
the stainless steel bowl I used below the kiln worked well to catch scrap
 
I used a welding glove to protect my hands
 
Annealed the can overnight at 900degrees F (coe90) for 1 hr then 100 per hr to 700 then 200 per hr to 400 the afap to 80 I used round form for holding some futre handles. Figured it works best with 2 people doing this. One to open kiln and one pulling glass. Red glass turns brown when hot. A quick peek at 900 degrees in the annealing kiln.
When it was all done, folded up blankets and rolled the kiln stand into the corner. I Love a kiln on rollers, and the welding blankets which easily folded up for storage.
Net to cut the murrini. I cut big pieces of cane on a tile saw. I used the Ergonomic Murrini shear I made in an earlier blog for the smaller cane. It worked well for work up to 3/8 inch in diameter. Next step work on making blank for drop out vase...
I loved the the variety of Murrini designs we got depending on when it came out.
Cut most of canes 3/4 inch long to so I can piece then together for drop out ring sheets
Notes on my fusing box design ... The box worked fabulous and had no deformation after firing . I broke the glass out of the bottom end of form by covering the bottom of the form with a towel and then gently hammering out the glass. Wear safety glasses! It was interesting that the box shed some small bits of glass for another 24 hours. So keep it covered in the studio. Now the box and base are all ready to reuse. Thru away kiln paper.(Wear a mask)
I will fuse the murrine into a sheet and then will make a drop out vessel for the next blog.
Enjoy and be safe!!! Please like us on you favorite social media!
6 Comments
Thomas Brannan
1/30/2018 04:15:09 pm
Thanks for sharing your details!
al heilman
1/31/2018 09:57:32 am
Glad you enjoyed them. Thanks for your time. Thank you for the step by step instructions, these were great. I am going to try this today. I am pretty sure but just want to check that you put the 1/8 fiber blanket between the kiln shelf and the metal base . THanks again I look forward to learning more from your blogs.
al heilman
2/12/2018 11:26:42 am
yes the steel tray goes on kiln posts that are 1/2 inch then fiber and then vessel with glass. be careful and have someone around to help the first few times
al heilman
2/20/2018 09:14:30 pm
Glad it went well. Love to see some pics! Leave a Reply. |
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